Chromalox 2104 User Manual

Chromalox®CMX Series CirculatingWater Temperature ControllerSystem Model Number and RatingPart Number Serial NumberCustomerCustomer Order Number DateU

7™ User InstructionsFigure 2.2Open-Loop CoolingPiping ConnectionsDRAIN/COOLING OUTLETFROM PROCESS TO PROCESSWATER SUPPLY/COOLING INLETChromalox®1 7/8&

8™ User InstructionsBeforeClosed-LoopHydraulic InstallationBefore proceeding with the installation of the closed-loopsystem, please take note of the f

9™ User Instructions4. Connect the cooling water supply (30 psi to 80 psi) to theunit’s 1/2" NPT “WATER SUPPLY/COOLING INLET” portwith suitable p

10™ User InstructionsFigure 2.4Closed-LoopPiping ConnectionsChromalox®WATER SUPPLY/COOLING INLETFROM PROCESS TO PROCESSCOOLING OUTLETRear View1 7/8&qu

11™ User InstructionsElectricalInstallation1. Hazard of electric shock. The heat transfer system must begrounded using grounding means provided in con

12™ User InstructionsPump Rotation Check4. With power off, check the wiring connections by tugging onthe lines. Tighten all terminals in the control a

13™ User InstructionsSection 3Temperature Control OperationControl PanelTemperature Controller OperationFigure 3.1Control Panel LayoutOutlet Pressure“

14™ User InstructionsTemperatureControllerOperationThe Chromalox 2104 1/4 DIN temperature controller is a high-performance, single-loop controller use

15™ User InstructionsPAGE/MENUSetupAll control parameters, selections and calibration procedures forthe temperature controller are accomplished throug

16™ User InstructionsTo change a MENU value:After the MENU is selected and displayed, use the ▲ and ▼pushbuttons to change the value. For large adjust

™ User InstructionsiTable of ContentsSection Topic Page1 Getting Started...

17™ User InstructionsTo access and enter the Security Code:1. Press and hold RESET for more than 3 seconds to enter SetupMode. Security Lock is the fi

18™ User InstructionsNotes

19™ User InstructionsSection 4System OperationOn both open and closed-loop systems, turn on water andinsure the water supply lines are free of obstruc

20™ User Instructions5. Assure that Pump Rotation Check was performed perinstructions on page 12.6. Start the pump by pressing START on the front pane

21™ User InstructionsSection 5DiagnosticsSection ContentsLower Water PressurePump OverloadOver TemperatureFigure 5.1Diagnostic IndicatorsDiagnostic Fu

22™ User InstructionsPump OverloadIndicatorThe Pump Overload Indicator will illuminate when the pumpdraws too much current. Low line voltage, single p

23™ User InstructionsSection 6MaintenanceSection ContentsShut DownHeater Removal/ReplacementPump Removal/ReplacementHeat Exchanger Removal/Replacement

24™ User InstructionsDrainingDrain the unit before taking it out of service for a period oftime, or if it is exposed to freezing temperatures while ou

25™ User InstructionsHeaterRemoval/Replacement1. Disconnect all power to the system.2. Bleed pressure and drain all water from the system.3. Remove to

26™ User InstructionsMotorPump HousingHeater ElementHousingHazard of electric shock or electrocution. Disconnect all powerand piping to system.WARNING

ii™ User InstructionsIllustrationsFigure Topic Page1.1 System Photo...

27™ User InstructionsHeat ExchangerRemoval/Replacement(closed loop system)1. Disconnect all power to the system.2. Bleed pressure and drain all water

28™ User InstructionsFigure 6.5microTHERM™ Open and Closed-Loop Electrical SchematicHeater4.5 KW to 24 KW1C1L11L21L31T11T21T3L1L2L3GND. 3T1 3T31M-12L1

29™ User InstructionsReplacement Heating Elements and Contactors ModelReplacement PartsOpen Loop Closed Loop Voltage Heating Element Heater ContactorC

30™ User InstructionsFigure 6.6Replacement PartsIdentification19

31™ User InstructionsSymptom Probable Cause CorrectionUnit will not start, control 1. Unit not wired correctly. 1. Check wiring.display does not light

32™ User InstructionsSymptom Probable Cause CorrectionPump Overload Indicator 1. Pump motor overload. 1. Determine problem and pressilluminated. pump

33™ User InstructionsSection 8SpecificationsPump Nominal Heating Standard Process Drain/supply ApproximateSize Flow Capacity Voltages Connections Dime

34™ User InstructionsOther Options• Alternate Voltages: 208, 380, 575 VAC, 3 phase• Expanded Open Loop Cooling: increased cooling water flow• Expanded

35™ User InstructionsFigure 8.2Controller MENU Settings

36™ User InstructionsNotes

1™ User InstructionsSection 1Getting StartedSection Contents IntroductionSystem PhotoModel IdentificationIntroductionRead and understand all instructi

37™ User InstructionsSection 9CMX Warranty and Limitation of Remedy and LiabilityWarrantyChromalox warrants only that the Products and partsmanufactur

38™ User InstructionsLimitation of RemedyUpon Buyer’s submission of a claim as provided above and itssubstantiation, Chromalox shall at its option eit

39™ User InstructionsSection 10IndexAlarm•latching 17•Overtemperature 13, 14, 17•Relay Action 17Cabinet 2Cavitation 2, 21Closed-loop Heat Exchanger 1C

40™ User InstructionsReplacement Heating Elements andContactors 29Replacement Parts 29Security Code 16•Access 17•Change 17Security Lock 15Setpoint 13,

701 Alpha DrivePittsburgh, PA 15238PHONE (412) 967-3800FAX (412) 967-5148Chromalox®96-082PQ-445July 96®

2™ User InstructionsFigure 1.1System PhotoOperating temperatures of50° to 250°F for a widevariety of applicationsASME pressure relief valveopens if sy

3™ User InstructionsFigure 1.2Control PanelDual pressure gauges formonitoring of both to processand from process pressures.Chromalox’s 2104 Temperatur

4™ User InstructionsOrdering InformationModel KW Volts Total AmperageOpen-Loop CoolingCMX-250-4 4.5 240 13.6CMX-250-4 4.5 480 6.8CMX-250-9 9 240 24.5C

5™ User InstructionsSection 2InstallationHydraulic Installation Open-Loop CoolingHydraulic Installation Closed-Loop CoolingElectrical InstallationSect

6™ User InstructionsHydraulic InstallationOpen-Loop1. Locate the unit as close as possible to the controlled processin order to minimize pressure drop